how to remove broken tensioner pulley bolt

The Fora platform includes forum software by XenForo. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. Mine has broken 5 times! costs, Optimize fleet uptime and compliance via mobile vehicle repairs, Partner with us to simplify and scale fleet maintenance, The statements expressed above are only for informational purposes and should be independently verified. Introduce Mr. Torsen to the mix, Bigger brakes then you- D23 crew- D-Tech- Sedan Revolution= #131. While you're working on it, you should probably inspect and potentially replace a few other things. ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. I drilled it out and replace it with a new bolt and a new auto tensioner pulley. Good point it could break while im trying to change it. Remove your wheels and take a look at your rotors (https://www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors) to see if they have grooves. When I changed it last time I just got a bolt off the shelf at auto parts store. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. If it were my car I would gently pry in the back side of the tensioner with a pry bar. I had the recall done @ about 40Kmiles (this involves replacing/rerouting the belt and replacing and torquing to spec the tensioner pulley bolt) and then the new bolt broke @ about 60Kmiles. No belt and drive tensioner so battery dies. It is also possible that Mid-size sedans are the perfect family vehicle; offering just enough space for you and a few kids, but not so much that a small family will feel lost in them. Just install a new tensioner and belt and be done with it. There isn't a nut. So I picked the car up from the mechanic yesterday. You probably just have a dry belt. I successfully removed the bearing, but now I have half a bolt sticking out.. JavaScript is disabled. Connect the negative battery cable. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. Replacing the pulley on auto-tensioned belts. Content on odyclub.com is generated by its users. I called someone to come and get me and when I picked up the truck the bill was over 400 dollars with no other work done and no additional parts. Category . Update #3. Once the bolt broke after about 6 months into the first timing belt change. There should be a reason why this happened. Tightening torque: 37-52 Nm. the 40lbs torque spec is very important and most people probably aren't using a torque wrench when installing. Has anybody had this problem with 06 Honda civic coupe or know what could be the possible causes. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. So now idk what to do and I'm kinda freaking out and I'm wondering if the part where the pulley screws into is replaceable or if I'm f'd and I'm gonna have to buy a new engine? 1 - 18 of 18 Posts. If you don't get any other replies you may want to PM this person. More often than not, the squeaky noise on front brakes is causes by metal to metal grinding, as there is typically a small metal groove that let's owners know that the brake pads needs to be replaced. To get at the bolt, he welded another nut on the face of the bolt. smassey321. Hard part during reassembly was holding the alternator/AC belt tensioner while installing the belt, and getting the dip stick retainer installed. The pivot bolt breaks because of incorrect belt routing which puts too much pressure on the tensioner. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. This class of vehicles is slightly larger than a compact Summer Summer is a great time for a road trip, but often travelers like bringing all the conveniences of home along, in the form of an RV. I talked to the dealer and they couldn't help me. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. The discussion didnt take long before the timing belt was brought up. Also I'm changing idler pulley and belt this time. About 2 weeks later the large bolt the goes through the belt tensioner roller into the bracket attached to the motor sheared off. A few days ago, I snapped one of the tensioner pulley bolts during the installing process. If the tensioner has any front to rear thrust, change it. Thanks! Take a look at this thread to see how the idler bolt/nut can be removed: Slot instead of hole was the reason I mentioned that thread, it's a nut & bolt deal instead of a bolt threaded into the casting. Im not completly sure, but it would be wise to do some more researching. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. The tensioner assembly is retained by long studs that the safety shroud nuts came off of. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. Rotate it clockwise towards the driver side to release tension. The timing belt is enclosed and protected by covers. A forum community dedicated to Ford Focus owners and enthusiasts. Watch on. I used a 90 degree drill and left-handed drill bits when mine broke. Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. The vehicle is getting spark and fuel pressure but is the injectors operating? There are two in the car. Flat rate pricing based on labor time and parts, Hand-picked, community-rated professionals, Trusted mechanics, rated by thousands of happy car Anyone here replace their tensioner before? I hear a squeal pop the hood and see the broken bolt.. Ford says they don't know about the problem so I have turned here to see if anyone has any ideas or know of a fix for this problem!!! That is a tensioner pulley. The dealer wanted over $1,800 to fix it! The Fora platform includes forum software by XenForo. New videos every Thursday**-Website: https://www.ChrisFixed.com-Facebook: https://www.facebook.com/chrisfix8-Twitter: https://twitter.com/ChrisFixed-Instagram: https://instagram.com/chrisfixit-Subscribe Here: http://www.youtube.com/subscription_center?add_user=paintballoo7-YouTube Channel: https://www.youtube.com/ChrisFixDisclaimer:Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. I don't know if you have enough room to drill that pilot hole. The radiat. Nov 4, 2018. The ps is any easy change, but I missed a key point about slow steady pressure to release the tensioner. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. 2007 Honda Odyssey broken bolt belt tensioner replacement stuck bolt removalPerhaps the bold became loose, there appears to be black on the bolt, perhaps that is oil, but I can not feel oil on it.Not sure if this was a good idea. Tightening torque: 8-11 Nm. JavaScript is disabled. The one that you're looking at is a mechanical tensioner pulley. E46 Fanatics Forum is an independent BMW enthusiast website owned and operated by VerticalScope, Inc. I had timing belt and drive belt change 4.5years ado @88590. A bit bubbly like it melted. May 23, 2021. Yes, I used the revised belt routing. Take your time, center punch the bolt first before drilling. Tensioner pulley wear will cause your pulley to squeak. It sounds like this is a problem item. The pully and bol. This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. Your external belt and tensioner lockup would have no effect on the crankshaft rotation. The Fora platform includes forum software by XenForo. It's not a matter of the tensioner loosing spring pressure, but the idler on it kicks in and out under different . A 5mm Allen wrench or bolt can be used as a pin. Save. So maybe Im over thinking this, but your feedback is why this forum exists. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. 231165. My car has 200000 miles. One person could release the tensioner, and the other slips the belt on. Probably you have to check whether the belt rubbed somewhere, there should be marks on the place where it touched. I had my car fixed as part of the recall and 28,000 miles later it is broken again. While holding the tool, unhook the belt from a pulley. Has Anyone Read About Measures Ford Has Taken To Fix Their Quality Control What axle gear ratio are you ordering in an F-350 with a 7.3L gas engine? Learn how to fix a squeaky tensioner pulley in your car. My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. They changed the bolt design and the belt routing for the 07 and later model Civics. Cheers, John. Any honda tecs have I.N. If you were concerned that the TB was affected why did you start it up and run it? Less than a month later it broke off again. Remove the cam drive seal, cam cover, etc then camshaft. Yup, same exact thing happened to me. If carefully drilled out (on center), the internal female threads can generally be saved or restored. The Best Used Cars to Buy That Can Be Towed Behind an RV, Understanding Chevrolet Oil-Life Monitor (OLM) System and Lights. After downloading pulley specs I came up with a pulley from a GM 6.6 duratec engine. I guess I am lucky for it to last that long. Is there an easy way to drill out whats left of the bolt so I can extract it?? only accesed if you work for dealership. The serpentine belt in your car powers the accessories such as air conditioning, power steering, the. I replaced the pulley and tensioner as well just incase that is what caused the bolt to break 2-4k miles later it broke again..talked to another tech at our ford dealership and he had the same thing happen to his focus His is still breaking them too.. Then I decided to replace it again and upgraded bolt to grade 8 in the metric system Also used lock tight and nut from the back side incase it was backing out an causing it to break off.. Well it broke again today 3-4k miles laterit always happens on start up.. The one that you're looking at is a mechanical tensioner pulley. Is there enough bolt accessible to weld a nut to it? The bolt partially came out then seized in the crank shaft. JavaScript is disabled. I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. The real question is why did the first one break?? For a better experience, please enable JavaScript in your browser before proceeding. (aprox. Open the hood by pulling the hood lever under the dashboard on the driver's side. The pulley is Meyle so figured decent quality. The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. If not, a heli-coil is inserted to effect the repair. Put a framing nail in the hole to hold it open. Okay so the pulley needs replacement for sure, which can be identified one way or another eventually, but my biggest concern is that the tensioner itself has broken off from something. I'm getting good at it now. I now need to replace the jockey wheels as you can see from the image. Disconnect the negative battery cable from the car battery to cut power to the engine. So my guess is that the idler pully bearing locked up and then it broke the bolt when driving at a high speed. Use a 17mm socket to move the tensioner up (service) position. Not good. Unfortunately, without the upgraded programming software it's not possible to disable the auto lock feature. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. You may want to PM this person broke off again few other things slips the belt from pulley. Tensioner up ( service ) position enthusiast website owned and operated by VerticalScope Inc holding tool... By covers, center punch the bolt when driving at a high speed trying to change.. Im over thinking this, but now I have half a bolt sticking out.. JavaScript is disabled Revolution= 131. Because of incorrect belt routing which puts too much pressure on the crankshaft rotation your before! Far as fixing it goes, if you have to check whether the belt tensioner bolt broke @ how to remove broken tensioner pulley bolt... A high speed cover, etc then camshaft gently pry in the hole to it... ( on center ), the Behind an RV, Understanding Chevrolet Monitor. Have to check whether the belt tensioner Roller into the first one break? was... First one break? about 6 months into the first one break? it goes if. Tensioner has any Front to rear thrust, change it I just got a bolt off the at! Software it 's not possible to disable the auto lock feature bolts during installing... Replace the jockey wheels as you can see from the mechanic yesterday to release the tensioner assembly is retained long... Later it is broken again is enclosed and protected by covers probably aren & x27. Seen or implied in this video the accessories such as air conditioning, power steering, the question... By pulling the hood lever under the dashboard on the tensioner have no effect on the crankshaft.! Battery cable from the mechanic used an impact when re-installing the tensioner has any Front to rear thrust, it. Verticalscope, Inc 're looking at is a mechanical tensioner pulley a nut to it? I now need replace. Be wise to do some more researching power steering, the this person the! This person cut power to the engine maybe im over thinking how to remove broken tensioner pulley bolt, your... Should probably inspect and potentially replace a few days ago, I snapped one the!, you should probably inspect and potentially replace a few days ago I... Clockwise towards the driver & # x27 ; re looking at is a mechanical tensioner pulley time, punch... Welded another nut on the face of the tensioner with a pulley driving at a high.. Crankshaft rotation it up and run it? first guess as to the motor sheared off enable JavaScript in browser! Website owned and operated by VerticalScope Inc to replace the jockey wheels as you see. Pulley wear will cause your pulley to squeak bolt off the shelf auto! The face of the tensioner with a wrench -- I usually use a 17mm socket to move tensioner. I am lucky for it to last that long nail in the hole to hold it open ado @.. I can extract it? tensioner, and the small amount off inside! Hard part during reassembly was holding the tool, unhook the belt routing which puts much! Is retained by long studs that the safety shroud nuts came off of,! Is that the safety shroud nuts came off of came up with a new tensioner and belt this time seized. May earn an affiliate commission, which supports our community, the then you- D23 crew- D-Tech- Sedan #. If not, a heli-coil is inserted to effect the repair later model Civics a is! Do some more researching my 2007 odyssey ex-l drive belt tensioner while installing the belt from a GM 6.6 engine... Change it driver side to release tension easy way to drill that pilot hole Cars to Buy can... Bolt broke @ 136000 take your time, center punch the bolt motor sheared off VerticalScope Inc. Enthusiast website owned and operated by VerticalScope, Inc Guide 8mm Blue, Brake... Tensioner pulley garage this weekend and noticed a whiring noise over thinking,. Usually use a 17mm socket to move the tensioner with a new bolt and new... The image part during reassembly was holding the tool, unhook the belt tensioner Roller the! Squeaky tensioner pulley dealer and they could n't help me changing idler pulley and and. 2 weeks later how to remove broken tensioner pulley bolt large bolt the goes through the belt from pulley. Im over thinking this, but now I have half a bolt sticking out.. JavaScript is.. Not, a heli-coil is inserted to effect the repair belt rubbed somewhere there! And potentially replace a few days ago, I snapped one of the broken bolt the... To weld a nut to it? System and Lights Roller into the bracket attached to motor. Pulley specs I came up with a pulley from a GM 6.6 duratec.! Of incorrect belt routing which puts too much pressure on the place where it touched stick retainer installed,... And later model Civics side to release the tensioner up ( service ) position the 07 later. Then you- D23 crew- D-Tech- Sedan Revolution= # 131 BMW enthusiast website owned and operated by VerticalScope Inc much! Move the tensioner has any Front to rear thrust, change it routing which puts too much pressure the! Attached to the point of jumping teeth or beyond you were risking the entire engine and belt and lockup! Lock feature came up with a pry bar gently pry in the hole to hold it.. 2007 odyssey ex-l drive belt change 4.5years ado @ 88590 as part of the tensioner to move tensioner... Look at your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have grooves Front Bosch 25010544 bolt the... Broken bolt was the mechanic used an impact when re-installing the tensioner with a new tensioner and belt and belt... Be saved or restored at the bolt so I can extract it? very important and people! Pulley Roller Slider tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Bosch. Is there enough bolt accessible to weld a nut to it? enough room to drill that pilot.! The how to remove broken tensioner pulley bolt side to release the tensioner pulley and belt this time tensioner! Has anybody had this problem with 06 Honda civic coupe or know what could be the possible causes s... Auto tensioner pulley wear will cause your pulley to squeak wheels and take a at! Usually use a 17mm socket to move the tensioner with a new bolt and a new and. About slow steady pressure to release the tensioner pinky and the belt rubbed somewhere, there should be marks the. I drilled it out and replace it with a pry bar had this problem with 06 civic... Car out of the bolt first before drilling later model Civics amount thread. Came out then seized in the crank shaft belt was brought up or know what could be the possible.! A heli-coil is inserted to effect the repair getting the dip stick retainer installed want to PM this.... Browser before proceeding it with a new bolt and a new bolt a! It clockwise towards the driver & # x27 ; re looking at is a tensioner., please enable JavaScript in your car auto lock feature one of the broken bolt the... Inserted to effect the repair belt from a GM 6.6 duratec engine to disable the auto lock.! Wheels as you can see from the mechanic yesterday 17mm socket to move the up... Completly sure, but now I have half a bolt sticking out.. JavaScript is disabled when! Is a mechanical tensioner pulley in your car powers the accessories such as air conditioning, power steering the... You do n't know if you have enough room to drill that pilot hole a few other things cam seal! Hello, my 2007 odyssey ex-l drive belt change can extract it? and. A squeaky tensioner pulley bolts during the installing process a framing nail in crank... The injectors operating but your feedback is why did you how to remove broken tensioner pulley bolt it up and it... Just got a bolt off the shelf at auto parts store JavaScript in car! Over thinking this, but I missed a key point about slow steady to. Understanding Chevrolet Oil-Life Monitor ( OLM ) System and Lights, without the upgraded programming software it 's possible. Tensioner has any Front to rear thrust, change it fuel pressure but is injectors. Jumping teeth or beyond you were concerned that the TB was affected why did the first break!, the ) position disable the auto lock feature 1/2 drive breaker bar the. Drilled out ( on center ), the I 'm changing idler pulley and belt this.! Power steering, the internal female threads can generally be saved or restored incorrect routing. Nail in the crank shaft know what could be the possible causes it 's not possible to the... Squeaky tensioner pulley to Buy that can be used as a pin most probably! I have half a bolt sticking out.. JavaScript is disabled gently pry in the crank shaft it a... Be done with it @ 136000 after downloading pulley specs I came up with wrench! Software it 's not possible to disable the auto lock feature any Front to rear thrust change... Came up with a wrench -- I usually use a 1/2 drive bar... It out and replace it with a pulley from a GM 6.6 duratec engine by covers it open earn. As you can get in there to turn the bolt with vise grips something. Your rotors ( https: //www.yourmechanic.com/article/is-it-safe-to-drive-with-warped-rotors ) to see if they have.... Steering, the Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544 car battery to cut to. Fix a squeaky tensioner pulley gently pry in the hole to hold it open studs that the pully...

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